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Conveyor-Based Counting

Count parts in motion, at line speed

For parts that stay in continuous motion along a belt or line — bottles, pipes, cartons, packaged goods — vision counts every unit as it passes, encoder-synced to the exact speed of your line, with no need to stop or stage anything.

Conveyor-based part counting
Why conveyor counting is different

Nothing stops, nothing gets missed

When parts never stop moving, a miscount usually means a physical stop-and-recheck — or worse, it ships anyway. Beam counters lose track when units bunch up; manual tally can't keep pace with line speed at all.

A camera tracks parts as they pass, encoder-synced so nothing is double-counted or skipped even at full speed, verifying the running count against the target and rejecting or flagging anything that falls short — with a full log per run.

Capabilities

What this solution delivers

Encoder-synced tracking

Locks to line speed via encoder feedback, tracking every part across the frame without double-counting or drops.

Multi-lane & multi-SKU

Counts and identifies mixed SKUs moving side by side — verifying the mix, not just the total.

Inline reject on mismatch

Diverts any pack or unit that doesn’t match the required count before it leaves the station.

Typical applications

Where it's used

Bottles & packaged goods on a line
Pipes, rods & bars in continuous motion
Cans & cartons at line speed
Cable, wire & continuous strip segments
High-speed filling & packaging lines

Counting parts on a moving line?

Tell us your part, line speed, and required count — we'll scope the right approach.