Micron-level accuracy
Non-contact optical measurement holds tolerances that replace calipers, CMMs, and profilometers on the line.
Dimensional Gauging & Measurement
Replace manual gauging with 100% inline measurement
Calipers, profilometers, and CMMs only sample a fraction of production. Vision-based gauging measures dimension, thickness, height, area, and volume on every part, inline, at full line speed — with a logged reading you can trend.
Why sampling isn't enough
Process drift hides between samples
A profilometer or CMM check every few minutes catches a problem only if it happens to land on a sampled part. Thickness, bore diameter, gap, and fill level can drift for hundreds of parts before the next sample flags it.
Qualitas EagleEye® measures every part inline — 2D dimensional checks or full 3D height/area/volume where geometry demands it — logging a per-part reading so drift is caught the moment it starts, not after a batch has already gone out.
Capabilities
What this solution delivers
100% inline, not sampled
Every part is measured at production speed — not a 5% CMM sample with drift undetected in between.
SPC & Cpk built in
Every measurement is logged, giving you real Cpk/Ppk from 100% of parts instead of batch-level pass/fail.
Typical applications
Where it's used
Dimensional & tolerance checks
Thickness & gap measurement
Height, area & volume (3D)
Bore & raceway diameter
Fill-level & pack dimensions
Proven in production
Case studies & app notes
Case studies
ENGINEERING TOOLSCASE STUDYFunctional Inspection of Precision Tweezers
May 11, 2026READ →
AUTOMOTIVE INDUSTRIESCASE STUDYEngine Housing Dimensional Inspection
Apr 28, 2021READ →
ENGINEERING TOOLSCASE STUDYMeasuring Nuclear Fuel Pellets with Two Line-Scan Cameras
November 21, 2021READ →
AUTOMOTIVE INDUSTRIESCASE STUDY3D Measurement of Cardan Shaft Components Across Eight Variants
December 2024READ →
AUTOMOTIVE INDUSTRIESCASE STUDYEngine Block Measurement with a Line-Scan Camera
December 2016READ →
App notes
CONSUMER ELECTRONICSAPP NOTEFerrite Core Dimensional Measurement
Small edge changes and inconsistent presentation can affect measurements of ferrite core dimensions.
READ →
INDUSTRYAPP NOTEWood Plank Measurement & Defect Inspection Automation
Laser triangulation profilometry combined with a multi-camera array and deep-learning defect classification for inline dimensional measurement and knot, crack, hole, and edge-damage detection on wood planks at conveyor speed — with defect-zone marking to support cut optimisation.
READ →
Replacing a gauge, CMM, or profilometer check?
Tell us your tolerance and part — we'll share a feasibility view and the accuracy you can expect.