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Accurate Part Counts, Every Batch

Counting that never loses track

Whether parts are dropping through a chute, moving along a belt, or already sitting in a tray or stack, vision-based counting catches the shortfalls and overages that manual tally and weight-based estimates miss — at full accuracy.

Why counting goes wrong

Manual counts and weight estimates both drift

A missed capsule in a bottle, a short stack of rings before assembly, an SKU count that doesn't match the dispatch manifest — these are quiet, expensive errors. Manual counting is slow and fatigues; weight-based estimation breaks down the moment part weight varies. Vision counts the actual units, every time, and logs the result.

Capabilities

What this solution delivers

Zero miscounts

Vision-based counting eliminates the shortfalls and overages that manual tally and weight-based estimates let through.

Full line speed

Counts every unit inline — no sampling, no slowing the line down to check a batch.

Auto reject on mismatch

Flags or diverts any pack, stack, or batch that doesn’t match the required count before it moves downstream.

Typical applications

Where it's used

Capsules & tablets
Fasteners & small hardware
Rings & stacked components
Vials & ampoules in trays
Pipes, bars & packaged goods
Pallet / SKU face counts
Proven in production

Case studies & app notes

Case studies

App notes

Gear Teeth Counting and ClassificationAUTOMOTIVE INDUSTRIESAPP NOTE

Gear Teeth Counting and Classification

Gears with similar appearance can differ in tooth count. Glare, bore position and partial edges can confuse a simple counter.

READ →
Refrigerator Panel Hole CountingCONSUMER ELECTRONICSAPP NOTE

Refrigerator Panel Hole Counting

Missing holes, blocked openings and incorrect panel variants can be missed when the inspection relies on a quick visual check.

READ →
Pallet SKU Counting and VerificationLOGISTICS AND PACKINGAPP NOTE

Pallet SKU Counting and Verification

A visible pallet face does not necessarily reveal every carton or SKU. Counting needs an explicit boundary between visible evidence and hidden contents.

READ →
Multi-Lane Biscuit Counting with One CameraFMCGAPP NOTE

Multi-Lane Biscuit Counting with One Camera

A single camera above the post-oven conveyor replaces per-lane photoelectric sensors, using instance segmentation to count biscuits, flag broken or deformed pieces, and track lane balance across 2–3 lanes — addressing the specific failure mode that causes beam sensors to undercount once biscuits touch or shingle.

READ →
Bottle Cap Counting with In-Line Defect DetectionFMCGAPP NOTE

Bottle Cap Counting with In-Line Defect Detection

A single overhead AI camera counts bottles and screens caps for missing, skewed, wrong-colour, and cracked defects in one inference pass — building the kind of timestamped, batch-linked image record that FSSAI's revised packaged-water testing regime is moving toward, instead of relying on a torque sensor and a fatigued spot-check.

READ →
Automated Part Counting for Mixed-SKU Electronics Using Machine Vision and Deep LearningINDUSTRYAPP NOTE

Automated Part Counting for Mixed-SKU Electronics Using Machine Vision and Deep Learning

An instance-segmentation machine vision architecture for counting mixed-SKU electronics and interconnect parts — from sub-5 mm micro-pins to 200 mm cable assemblies — in a single top-down image, built to remove the fatigue-driven error floor that published human-factors research documents in manual counting.

READ →
Dense-Pack Tray Counting for Tobacco Manufacturing TraceabilityFMCGAPP NOTE

Dense-Pack Tray Counting for Tobacco Manufacturing Traceability

Vision-based count verification and SKU traceability for cigarette buds — replacing an assumed tray-fill count with a measured, image-backed, and audit-ready result at every tray, built around the count-tolerance and cycle-time targets a pilot actually validates rather than a number quoted off a spec sheet.

READ →
Proven in production

Case studies & app notes

Case studies

App notes

Gear Teeth Counting and ClassificationAUTOMOTIVE INDUSTRIESAPP NOTE

Gear Teeth Counting and Classification

Gears with similar appearance can differ in tooth count. Glare, bore position and partial edges can confuse a simple counter.

READ →
Refrigerator Panel Hole CountingCONSUMER ELECTRONICSAPP NOTE

Refrigerator Panel Hole Counting

Missing holes, blocked openings and incorrect panel variants can be missed when the inspection relies on a quick visual check.

READ →
Pallet SKU Counting and VerificationLOGISTICS AND PACKINGAPP NOTE

Pallet SKU Counting and Verification

A visible pallet face does not necessarily reveal every carton or SKU. Counting needs an explicit boundary between visible evidence and hidden contents.

READ →
Multi-Lane Biscuit Counting with One CameraFMCGAPP NOTE

Multi-Lane Biscuit Counting with One Camera

A single camera above the post-oven conveyor replaces per-lane photoelectric sensors, using instance segmentation to count biscuits, flag broken or deformed pieces, and track lane balance across 2–3 lanes — addressing the specific failure mode that causes beam sensors to undercount once biscuits touch or shingle.

READ →
Bottle Cap Counting with In-Line Defect DetectionFMCGAPP NOTE

Bottle Cap Counting with In-Line Defect Detection

A single overhead AI camera counts bottles and screens caps for missing, skewed, wrong-colour, and cracked defects in one inference pass — building the kind of timestamped, batch-linked image record that FSSAI's revised packaged-water testing regime is moving toward, instead of relying on a torque sensor and a fatigued spot-check.

READ →
Automated Part Counting for Mixed-SKU Electronics Using Machine Vision and Deep LearningINDUSTRYAPP NOTE

Automated Part Counting for Mixed-SKU Electronics Using Machine Vision and Deep Learning

An instance-segmentation machine vision architecture for counting mixed-SKU electronics and interconnect parts — from sub-5 mm micro-pins to 200 mm cable assemblies — in a single top-down image, built to remove the fatigue-driven error floor that published human-factors research documents in manual counting.

READ →
Dense-Pack Tray Counting for Tobacco Manufacturing TraceabilityFMCGAPP NOTE

Dense-Pack Tray Counting for Tobacco Manufacturing Traceability

Vision-based count verification and SKU traceability for cigarette buds — replacing an assumed tray-fill count with a measured, image-backed, and audit-ready result at every tray, built around the count-tolerance and cycle-time targets a pilot actually validates rather than a number quoted off a spec sheet.

READ →

Not sure which counting setup fits your line?

Tell us how your parts move — free-fall, belt, or something else — and we'll scope the right approach.