Single-frame accuracy
One capture of a full tray, stack, or pallet face returns an exact count — no separate handling step.
Static Tray / Stack Counting
Count what's already arranged in front of the camera
For parts that sit still to be counted — a stack of rings before assembly, vials arranged in a tray, a pallet face at dispatch — nothing needs to move for vision to return an exact count in a single capture.
No motion, no problem
Not every count needs a moving line
A lot of counting happens on parts that are already stationary — a stack of piston rings staged before assembly, a tray of vials pulled for batch reconciliation, a pallet sitting at the dock waiting on dispatch. There's no belt and no fall path, just a fixed arrangement that needs an exact number.
A single overhead or angled capture is enough: the model separates touching or stacked units, counts them, and checks the total against what the job requires — flagging a short stack or a missing unit before it moves on.
Capabilities
What this solution delivers
Handles dense, overlapping layouts
Counts rings in a stack, vials packed edge to edge, or mixed SKUs on a pallet face without manual arrangement.
Verify against the required quantity
Flags a short stack, a missing vial, or a pallet that doesn’t match the manifest before it moves on.
Typical applications
Where it's used
Piston rings & stacked components
Vials & ampoules in trays
Pallet / SKU face counts
Kitted parts trays
Fasteners & connectors in bins
Proven in production
Case studies & app notes
Case studies
AUTOMOTIVE INDUSTRIESCASE STUDYPiston Ring Counting Before Packing
Oct 12, 2026READ →
PHARMACASE STUDYPharmaceutical Vial Counting at the Loading Station
Oct 12, 2026READ →
App notes
AUTOMOTIVE INDUSTRIESAPP NOTEGear Teeth Counting and Classification
Gears with similar appearance can differ in tooth count. Glare, bore position and partial edges can confuse a simple counter.
READ →
CONSUMER ELECTRONICSAPP NOTERefrigerator Panel Hole Counting
Missing holes, blocked openings and incorrect panel variants can be missed when the inspection relies on a quick visual check.
READ →
LOGISTICS AND PACKINGAPP NOTEPallet SKU Counting and Verification
A visible pallet face does not necessarily reveal every carton or SKU. Counting needs an explicit boundary between visible evidence and hidden contents.
READ →
INDUSTRYAPP NOTEAutomated Part Counting for Mixed-SKU Electronics Using Machine Vision and Deep Learning
An instance-segmentation machine vision architecture for counting mixed-SKU electronics and interconnect parts — from sub-5 mm micro-pins to 200 mm cable assemblies — in a single top-down image, built to remove the fatigue-driven error floor that published human-factors research documents in manual counting.
READ →
Counting parts in a tray, bin, or stack?
Send us your layout and required count — we'll share a feasibility view.