What needed solving
Precision tweezer tips must align to within microns. Manual inspection under magnification was slow, subjective, and could not keep pace with production volume.
Fine surface scratches and tip misalignment were escaping to customers, driving returns in a quality-critical market.
How Qualitas solved it
EagleEye® deployed dual industrial cameras on isolated GigE subnets, running a five-stage vision pipeline measuring blade thickness, tip shift, front opening gap, vertical positioning, and lateral gap simultaneously.
Non-conforming units were rejected automatically, with every result logged — including six annotated screenshots per cycle — for full per-unit traceability and trend analysis.
The full case study covers detailed system architecture, hardware configuration, algorithm pipeline, integration approach, validation data, and a step-by-step deployment timeline with ROI calculations from live production environments.
