The challenge
What needed solving
Manual counting of thin, stacked piston rings was error-prone and slowed the assembly line — incorrect counts led to costly assembly rework.
The solution
How Qualitas solved it
Machine vision counted rings per stack and verified the count against the required quantity before assembly, with automatic rejection of incorrect stacks.
The full case study covers detailed system architecture, hardware configuration, algorithm pipeline, integration approach, validation data, and a step-by-step deployment timeline with ROI calculations from live production environments.
