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PHARMA

Vial Counting Using Image Processing

Accurate counting of vials in trays for batch reconciliation and packaging.

Vial Counting Using Image Processing
100%
Count accuracy
<1s
Per-tray count
The challenge

What needed solving

Manual vial counts in dense trays were slow and a frequent source of batch reconciliation errors in a regulated pharma environment.

The solution

How Qualitas solved it

Vision-based counting verified vial quantity per tray instantly, with discrepancies flagged for review and results logged per batch for regulatory traceability.

The full case study covers detailed system architecture, hardware configuration, algorithm pipeline, integration approach, validation data, and a step-by-step deployment timeline with ROI calculations from live production environments.

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